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Injection Systems

Concrete Injection Contractor

As a certified concrete injection contractor with over 20 years across Saudi Arabia and Egypt, OSISCO delivers PU resin injection, structural epoxy repair, and cementitious grouting — sealing active leaks, stabilizing soil, and restoring structural integrity without excavation.

Service Overview

  • Sika Injection-201 CE applicator — PU, epoxy & acrylic gel systems
  • Koster PU gel, hydrophobic foam & NSF/ANSI 61 certified potable-water resins
  • Packer injection method for cracks, joints, curtain walls & active leaks
  • Crack, curtain, soil stabilization, slab lifting & water inrush specialists
Concrete Injection Contractor
PU Resin Flexible sealing
Epoxy Resin Structural repair

12 Applications.

01

Real Estate

02

Industrial Buildings

03

Multi-Storey & Underground Car Parks

04

Bridges

05

Potable Water Structures

06

Sewerage Structures

07

Subterranean Infrastructure

08

Hydraulic Structures

09

Tunnels & Metro

10

Concrete Bearing Surfaces

11

Ballast Beds

12

Excavation Pits & Foundation Soil

Structural Injection & Grouting Solutions

Every structure presents a different challenge — active water ingress through a concrete wall crack, voids behind tunnel linings, or soil loss under foundations. As a structural injection company and trusted concrete injection contractor, OSISCO specifies packer injection methods and low-viscosity resins tailored to your site’s exact leakage, movement, and load conditions.

Site ConditionRecommended Injection System
Active leaks & wet cracksHydrophobic PU foam / hydrophilic polyurethane resin
Dry structural cracksTwo-component epoxy resin injection
Behind-wall / inaccessible faceAcrylic gel injection — curtain injection
Soil voids, slabs & foundationsMicrofine cement grout / cementitious grouting
Potable water structuresNSF/ANSI 61 certified resin systems

Core Injection Technologies

01

Polyurethane Resin Injection

PU resin injection: Flexible polyurethane resin for sealing moving cracks and active leaks — including expansive polyurethane that reacts with water to form a durable seal. Hydrophobic PU foam stops gushing water; hydrophilic resin absorbs moisture to cure in damp conditions.

Koster PU gel & hydro-active systems: Proven acrylic-compatible gels for curtain injection and complex detailing where a low-viscosity resin must penetrate fine fissures behind linings.

02

Epoxy & Acrylic Gel Injection

Two-component epoxy resin: High-strength structural injection for dry, dormant cracks in columns, beams, and slabs — restoring monolithic behaviour and load transfer.

Acrylic gel injection: Acrylate gel and polyacrylic resin systems for curtain injection, construction joints, and fine crack networks — ideal when flexibility and deep penetration are required simultaneously.

03

Cementitious Grouting & Void Filling

Microfine cement grout: Penetrates fine voids in soil and rock for soil stabilization, tunnel consolidation, and foundation void filling.

Cementitious grouting: Structural slab lifting, grouting hoses, and masonry injection using engineered grout mixes for permanent bearing restoration.

Epoxy vs PU Crack Injection

Property / FeaturePU Resin InjectionEpoxy Resin Injection
Best ForActive leaks, wet cracks, moving jointsDry structural cracks requiring load restoration
Water ReactionHydrophobic foam / hydrophilic cure in damp conditionsRequires dry or controlled substrate for full bond
FlexibilityAccommodates structural movement and thermal cyclesRigid — restores structural stiffness
Typical UseBasement walls, tanks, tunnels, construction jointsColumns, beams, slabs, post-tension repairs

Application-Specific Injection Services

01

Crack Injection & Active Leak Sealing

Packer injection method for horizontal, vertical, and overhead cracks — how to stop water ingress through a concrete wall crack without excavation. OSISCO selects which resin to use for an actively leaking crack based on width, flow rate, and structural demand.

02

Curtain Injection & Behind-Wall Barriers

Curtain injection creates a continuous gel or PU barrier behind basements, tunnels, and retaining walls when external access is impossible — including injection method statement preparation for construction joints.

03

Soil Stabilization & Slab Lifting

Injection grouting contractor services for soil consolidation, void filling under slabs, and slab lifting without demolition — using microfine cement and expansive polyurethane where appropriate.

04

Water Inrush, Masonry & Infrastructure

Water inrush prevention, injection into masonry, grouting hoses, and heavy civil injection for tunnels, metro, bridges, and hydraulic structures under dynamic loading.

Manufacturer Approvals & Certified Systems

OSISCO is a certified concrete injection contractor and approved applicator for leading injection manufacturers:

  • Sika: Sika Injection-201 CE applicator — PU, epoxy, and acrylate gel injection systems for structural and flexible sealing.
  • Koster: Koster PU gel and hydro-active resin systems for curtain injection and active leak control.
  • NSF/ANSI 61: Certified resin selection for potable water tanks, reservoirs, and drinking-water structures.

Landmark Injection & Grouting Projects

  • NEOM Business City – Al Badaa Reservoir (KSA): Large-scale spray polyurea and resin injection under Bechtel supervision — over 140,000 m² delivered.
  • Greater Cairo Metro Line 4: Subterranean station injection, tunnel sealing, and resin injection support.
  • New Cairo Underground Car Park: 2,400+ linear metres of crack injection and 120 curtain injection points across three basement levels.
  • Sarabium Siphon (Egypt): Deep-shaft injection and sealing under extreme hydrostatic head at 57.5 metres depth.

Frequently Asked Questions

Your questions, our answers

What is concrete injection and when is it needed?

Concrete injection is the controlled placement of resin or grout under pressure into cracks, joints, voids, or soil behind concrete and masonry. A qualified concrete injection contractor is needed when structures show active water leaks, dormant cracks threatening durability, voids behind linings, soil loss, construction joint failure, or when permanent sealing is required without excavation.

What is the difference between PU injection and epoxy injection?

Polyurethane resin injection is flexible, can react with water, and suits active leaks and moving cracks — ideal for PU resin injection for leaking basement walls. Two-component epoxy resin is rigid and restores structural load transfer in dry, dormant structural cracks. OSISCO engineers specify based on moisture, crack width, and load requirements.

Can concrete cracks be injected while water is still leaking?

Yes. Hydrophobic PU foam, hydrophilic resin, and hydro-active polyurethane systems are engineered for injection grouting under active water flow — including walls under hydrostatic pressure and construction joints.

How long does crack injection take?

Localized crack injection often completes within hours. Curtain injection, large infrastructure, or multi-level basements may require several days. Most single-crack repairs allow return to service within 24 hours after cure.

How much does concrete crack injection cost in Saudi Arabia?

Cost depends on crack length, access, resin type, and whether the scope is waterproofing or structural. OSISCO provides site-specific quotations after a free assessment — contact our KSA team for injection grouting for foundation water leakage cost guidance.

How much does crack injection cost in Egypt?

Pricing varies by project scale, depth, and resin specification. A free site visit allows OSISCO engineers to scope PU resin injection or epoxy repair accurately for Egypt projects.

How long does injection repair last?

When correctly specified and executed with certified low-viscosity resin or cementitious grout, injection repairs typically deliver 15–25+ years of performance, aligned with manufacturer warranties and documented QA.

What is curtain injection and when is it used?

Curtain injection creates a continuous resin barrier behind a wall or lining by drilling a pattern of packers and injecting acrylic gel or polyurethane behind the structure. It is used when external waterproofing is inaccessible — basements, tunnels, retaining walls, and underground car parks.

Which Sika injection product should I use?

Selection depends on crack type, width, and moisture. Sika Injection-101/201 ranges cover PU and epoxy options. OSISCO, as a Sika Injection-201 CE applicator, diagnoses site conditions and specifies the correct product and injection method statement for a construction joint or crack.

Is injection better than excavating and re-waterproofing?

For many below-grade leaks, injection is faster, less disruptive, and more cost-effective than full excavation. OSISCO engineers compare both options during assessment and recommend the most durable solution for your asset.

Can a leaking water tank be repaired without emptying it?

Often yes. Negative-side or positive-side injection with NSF/ANSI 61 certified resin can seal leaks in potable water structures while minimizing downtime and avoiding full tank drainage.

What causes cracks in concrete columns?

Common causes include shrinkage, thermal movement, overload, corrosion-induced expansion, settlement, and construction defects. Early injection prevents water and chloride ingress that accelerates reinforcement corrosion.

Are hairline cracks in concrete dangerous?

Not always structurally critical alone, but hairline cracks can allow water and chloride ingress leading to reinforcement corrosion over time. Monitoring and timely injection prevent escalation.

What is slab lifting and how does it work?

Slab lifting (slab jacking) injects cementitious grout or expansive polyurethane under sunken slabs to raise and relevel floors without demolition — restoring bearing capacity and drainage falls.

Is injection grout safe for drinking water tanks?

Yes, when specified correctly. OSISCO uses NSF/ANSI 61 certified resin and approved cementitious grout systems for structures in contact with potable water.

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